Blackstone~NEY Ultrasonics

Article Contents

  1. Introduction
  2. What is "Ultrasonics?"
  3. Nature of Sound Waves
  4. Cavitation and Implosion
  5. Benefits of Ultrasonics
  6. Ultrasonics Speeds Cleaning
  7. Complex Contaminants
  8. Ultrasonic Generators
  9. Pulse and Frequency Sweep
  10. Frequency and Amplitude
  11. Magnetostrictive Transducers
  12. Piezoelectric Transducers
  13. Ultrasonic Cleaning Equipment
  14. Maximizing the Cleaning Process
  15. Maximizing Cavitation
  16. Minimizing Dissolved Gas
  17. Maximizing Overall Cleaning Effect (1)
  18. Maximizing Overall Cleaning Effect (2)
  19. Conclusion

Ultrasonic Cleaning: Fundamental Theory and Application
(p. 9)

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Square Wave Output

Applying a square wave signal to an ultrasonic transducer results in an acoustic output rich in harmonics. The result is a multi-frequency cleaning system which vibrates simultaneously at several frequencies which are harmonics of the fundamental frequency. Multi-frequency operation offers the benefits of all frequencies combined in a single ultrasonic cleaning tank.

Pulse

In pulse operation, the ultrasonic energy is turned on and off at a rate which may vary from once every several seconds to several hundred times per second.

The percentage of time that the ultrasonic energy is on may also be changed to produce varied results. At slower pulse rates, more rapid degassing of liquids occurs as coalescing bubbles of air are given an opportunity to rise to the surface of the liquid during the time the ultrasonic energy is off. At more rapid pulse rates the cleaning process may be enhanced as repeated high energy "bursts" of ultrasonic energy occur each time the energy source is turned on.

Frequency Sweep

In sweep operation, the frequency of the output of the ultrasonic generator is modulated around a central frequency which may itself be adjustable.

Various effects are produced by changing the speed and magnitude of the frequency modulation. The frequency may be modulated from once every several seconds to several hundred times per second with the magnitude of variation ranging from several hertz to several kilohertz. Sweep may be used to prevent damage to extremely delicate parts or to reduce the effects of standing waves in cleaning tanks. Sweep operation may also be found especially useful in facilitating the cavitation of terpenes and petroleum based chemistries. A combination of Pulse and sweep operation may provide even better results when the cavitation of terpenes and petroleum based chemistries is required.

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